We provide high-performance replacement of random packing such as Pall Rings (Thermoplastics, Metals), Raschig Rings (Ceramics, Metals) and Saddles (Ceramics, Thermoplastics).
Advantages :
When pressure drop and residence time is insignificant to column operation, random packing can be applied to increase capacity and efficiency.
Plastic rings will reduce drag and maximize mass transfer
Metal rings with particular enhancements will improve randomness, liquid spreading and mechanical strength
Distillation column
The column internals provide a contact place for mass transfer and heat transfer for the gas-liquid phase and liquid-liquid phase; There are two main types of column internals: packed column and trayed column. The packing column internals mainly include packing, liquid distributor, liquid collector, redistributor, gas distributor, packing fastening device, packing support device; trayed column internals mainly include: tray, liquid collection tank (trayed column), tray support device (trayed column), feed distributor, gas feed and distribution device and mist eliminator.
Packed column
Working principle: The liquid is sprayed onto the packing from the top of the tower through the liquid distributor and flows down the surface of the packing. The gas is fed from the bottom of the tower, and after being distributed by the gas distribution device, it continuously passes through the gap of the packing layer with the liquid in a countercurrent manner, and on the surface of the packing, the gas-liquid two phases are in close contact for mass transfer.
Feed diffuser is diverting the incoming flow from the inlet nozzle towards the reactor.
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Liquid Distributor Tray
Liquid distributor tray ensures flow distribution over the entire vessel cross section.
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Support Grid
The support grid serves as a catalyst retention device, spanning the entire cross-section of the vessel.
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Outlet Collector
Outlet collector is collecting the flow from the reactor towards the outlet vessel nozzle.
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Quench System
In multi-bed reactors, the process may require a cooling phase between two beds. This can be achieved by injecting a fluid, which is then collected, mixed, and redistributed over the subsequent bed.
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Center Pipe
The center pipes inside the radial flow reactors are used for flow
collection or distribution. They are typically cylindrical, with the
outer layer defining the boundary of the catalyst bed.
During the design and manufacturing phases, we implemented control procedures to enhance process efficiency.
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Scallops
The center pipes inside the radial flow reactors are used for flow collection or distribution. They are Scallops inside the radial flow reactors are for flow collection or distribution.
It is generally D-shape, extending parallel to the inner vessel wall,and its inner layer delimits the outer layer of the catalyst bed.
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Outer Basket
Outer baskets inside the radial flow reactors are for flow collection or distribution.
It is concentric by center pipes and its layer delimits the outer layer of the catalyst bed.
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Disc Filter
Disc filter is used in petrochemical industry,separating the solid residue from PTA. This reactor internal is the bottom filter of PTA hydrogenation reactor,being made of expensive Hastalloy C276. It can be applied under high temperature (350°C) and pressure (10MPA).
Polycrystalline silicon hydrogenation reactor internals is made of expensive 800H,which costs 8 million RMB. Ekaislot supplies exquisite welding technique as 800 H is rigid and wearable, being applied under high temperature and pressure.