The center pipes inside the radial flow reactors are used for flow
collection or distribution. They are typically cylindrical, with the
outer layer defining the boundary of the catalyst bed.
During the design and manufacturing phases, we implemented control procedures to enhance process efficiency.
To ensure a high open area for the wedge wire screen, we employed a combination of precise dimensional calculations, advanced manufacturing processes, and strict dimensional control of the overall assembly (e.g., the flow distribution system).
To ensure the axis remains perfectly aligned during installation, we used a laser controller to verify perpendicularity at every stage of production.
The connecting nozzle to the center pipe/inner screen can be positioned at the upper or lower end, with the flow direction either inward or outward.
Design Parameters
Process parameters:
Gas flow and pressure drop through the catalyst are essential to define the outer diameter, length, and the distribution system, including perforation percentage or deflector shape.
Mechanical parameters:
Catalyst weight, additional axial load (F), radial load (ΔP), and design temperature are needed for the mechanical design.
Internals for Radial Flow Reactors
A radial reactor is a type of reactor where the gas flow direction is perpendicular to the axial direction of the equipment. It is commonly used for gas-solid catalytic reactions, as well as for non-catalytic reactions. As the reaction gas flows through the particle bed in a radial reactor, the large cross-sectional flow area, low flow velocity, and short flow path contribute to its key characteristic: a minimal pressure drop. We manufacture critical components such as center pipes, scallops, and outer baskets for radial flow reactor vessels. We strictly adhere to ASME code requirements for carbon content in materials designed for high-temperature operation, ensuring the reliable and efficient performance of radial flow reactors.
Feed diffuser is diverting the incoming flow from the inlet nozzle towards the reactor.
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Liquid Distributor Tray
Liquid distributor tray ensures flow distribution over the entire vessel cross section.
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Support Grid
The support grid serves as a catalyst retention device, spanning the entire cross-section of the vessel.
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Outlet Collector
Outlet collector is collecting the flow from the reactor towards the outlet vessel nozzle.
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Quench System
In multi-bed reactors, the process may require a cooling phase between two beds. This can be achieved by injecting a fluid, which is then collected, mixed, and redistributed over the subsequent bed.
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Center Pipe
The center pipes inside the radial flow reactors are used for flow
collection or distribution. They are typically cylindrical, with the
outer layer defining the boundary of the catalyst bed.
During the design and manufacturing phases, we implemented control procedures to enhance process efficiency.
价格:
0.00
Scallops
The center pipes inside the radial flow reactors are used for flow collection or distribution. They are Scallops inside the radial flow reactors are for flow collection or distribution.
It is generally D-shape, extending parallel to the inner vessel wall,and its inner layer delimits the outer layer of the catalyst bed.
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Outer Basket
Outer baskets inside the radial flow reactors are for flow collection or distribution.
It is concentric by center pipes and its layer delimits the outer layer of the catalyst bed.