Double tube heat exchangers are widely used in oil refineries, chemical, pharmaceutical production, food processing.
A tube which runs back and forth a number of times between an inlet and an outlet, this is surrounded by a shell which has another inlet and outlet. A metal frame will hold the unit in place, typically these will all be made from stainless steel. One fluid will flow through the tube and another will flow through the shell. The two fluids are separated by the tube wall and transfer thermal energy through this tube wall. The different configurations result in different temperature profiles and heat transfer.
In this design, the bend at each end isn't utilized for heat transfer and heat can be wasted here. However, manufacturing this heat exchanger is cheaper and obviously easier. Other designs like this hairpin type heat exchanger which are often found in oil refineries will encapsulate the bend to fully utilise the surface area for heat transfer. This version normally uses multiple tubes to maximise the surface area and thus increase the heat transfer although this will also increase the resistance.
Pressure vessel
According to the principle of action in the production process, pressure vessels are divided into reaction pressure vessels, heat exchange pressure vessels, separation pressure vessels, and storage pressure vessels. The specific division is as follows:
Heat exchange pressure vessel (code E): It is mainly used to complete the heat exchange of the medium, such as shell and tube heat recovery boiler, heat exchanger, cooler, condenser, heater, sterilizer, dyeer, drying cylinder, steaming wok, preheating pot, solvent preheater, steamer, evaporator, electric steam generator, gas generator water jacket, etc.
Feed diffuser is diverting the incoming flow from the inlet nozzle towards the reactor.
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Liquid Distributor Tray
Liquid distributor tray ensures flow distribution over the entire vessel cross section.
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Support Grid
The support grid serves as a catalyst retention device, spanning the entire cross-section of the vessel.
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Outlet Collector
Outlet collector is collecting the flow from the reactor towards the outlet vessel nozzle.
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Quench System
In multi-bed reactors, the process may require a cooling phase between two beds. This can be achieved by injecting a fluid, which is then collected, mixed, and redistributed over the subsequent bed.
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Center Pipe
The center pipes inside the radial flow reactors are used for flow
collection or distribution. They are typically cylindrical, with the
outer layer defining the boundary of the catalyst bed.
During the design and manufacturing phases, we implemented control procedures to enhance process efficiency.
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Scallops
The center pipes inside the radial flow reactors are used for flow collection or distribution. They are Scallops inside the radial flow reactors are for flow collection or distribution.
It is generally D-shape, extending parallel to the inner vessel wall,and its inner layer delimits the outer layer of the catalyst bed.
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Outer Basket
Outer baskets inside the radial flow reactors are for flow collection or distribution.
It is concentric by center pipes and its layer delimits the outer layer of the catalyst bed.
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Disc Filter
Disc filter is used in petrochemical industry,separating the solid residue from PTA. This reactor internal is the bottom filter of PTA hydrogenation reactor,being made of expensive Hastalloy C276. It can be applied under high temperature (350°C) and pressure (10MPA).
Polycrystalline silicon hydrogenation reactor internals is made of expensive 800H,which costs 8 million RMB. Ekaislot supplies exquisite welding technique as 800 H is rigid and wearable, being applied under high temperature and pressure.