Our large-scale chemical reactors are engineered for optimal performance in high-capacity production environments. Designed with advanced precision, they meet the evolving demands of the modern chemical industry, ensuring efficient and consistent results.
Customized Designs for Your Unique Needs
We offer customized reactor solutions tailored to fit the specific requirements of your chemical processes. Whether you’re working with unique operational parameters or need a design that aligns perfectly with your production goals, our reactors are built to meet your needs.
Cutting-Edge Technology for Superior Performance
Incorporating the latest in reaction engineering and material science, our large chemical reactors enhance yield, improve product quality, and provide reliable long-term performance. Our technology-driven approach ensures that your production process remains competitive and sustainable.
Pressure vessel
According to the principle of action in the production process, pressure vessels are divided into reaction pressure vessels, heat exchange pressure vessels, separation pressure vessels, and storage pressure vessels. The specific division is as follows:
The pressure vessels (code R) are primarily used to carry out physical and chemical reactions of various media, such as reactors, reaction kettles, polymerization vessels, synthesis towers, reforming furnaces, and gas generators.
Feed diffuser is diverting the incoming flow from the inlet nozzle towards the reactor.
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Liquid Distributor Tray
Liquid distributor tray ensures flow distribution over the entire vessel cross section.
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Support Grid
The support grid serves as a catalyst retention device, spanning the entire cross-section of the vessel.
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Outlet Collector
Outlet collector is collecting the flow from the reactor towards the outlet vessel nozzle.
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Quench System
In multi-bed reactors, the process may require a cooling phase between two beds. This can be achieved by injecting a fluid, which is then collected, mixed, and redistributed over the subsequent bed.
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Center Pipe
The center pipes inside the radial flow reactors are used for flow
collection or distribution. They are typically cylindrical, with the
outer layer defining the boundary of the catalyst bed.
During the design and manufacturing phases, we implemented control procedures to enhance process efficiency.
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Scallops
The center pipes inside the radial flow reactors are used for flow collection or distribution. They are Scallops inside the radial flow reactors are for flow collection or distribution.
It is generally D-shape, extending parallel to the inner vessel wall,and its inner layer delimits the outer layer of the catalyst bed.
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Outer Basket
Outer baskets inside the radial flow reactors are for flow collection or distribution.
It is concentric by center pipes and its layer delimits the outer layer of the catalyst bed.
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Disc Filter
Disc filter is used in petrochemical industry,separating the solid residue from PTA. This reactor internal is the bottom filter of PTA hydrogenation reactor,being made of expensive Hastalloy C276. It can be applied under high temperature (350°C) and pressure (10MPA).
Polycrystalline silicon hydrogenation reactor internals is made of expensive 800H,which costs 8 million RMB. Ekaislot supplies exquisite welding technique as 800 H is rigid and wearable, being applied under high temperature and pressure.