Continuous flow technology has significant advantages but faces challenges like high equipment investment and solid - liquid system clogging in the new materials industry. Continuous flow microreactors offer intelligent integration with PID precise process control and multi - level linkage control, a disc shear flow channel for high - speed shear flow and efficient mass and heat transfer in gas - liquid - solid three - phase reactions, and modular design with industrial - grade skid - mounted features that save floor space and enable full - process automation. Continuous flow technology and microreactors are driving the new materials industry towards efficiency, greenness and customization, covering key fields such as electronics, energy and environmental protection. It's expected that by 2030, continuous flow technology will take over 50% of the market share of the new materials' core process.
The industry bottleneck and our technology：
Despite the significant advantages of continuous flow technology, its promotion in the new materials industry still faces challenges such as high equipment investment and easy clogging of solid-liquid systems. The continuous flow microreactor can bring you:
PID precise process control, real-time monitoring and processing of each module, multi-level linkage control, optimize residence time distribution, and ensure stable reaction conditions.
Through the unique internal flow channel design, the dynamic disc microreactor can form a high-speed shear flow in the reactor, which can pass into the suspension with low solid content while achieving efficient mass and heat transfer, and carry out the complex reaction of gas, liquid, and solid three-phase.
A variety of modules are available for experimental-grade equipment, and the customized reaction system is composed of multiple reaction, transportation, control and metering modules. We can provide industrial-grade system customization, and the skid-mounted design can save 90% of the floor space compared with the traditional kettle structure and realize the automation of the whole process.
Conclusion:
Continuous flow technology and microreactors are driving the transformation of the new materials industry to be more efficient, green and customized. From the low-cost mass production of bio-based materials to the high-precision synthesis of nanocatalysts, their applications have covered key fields such as electronics, energy, and environmental protection. With the technology iteration and collaborative innovation of the industrial chain, it is expected that by 2030. continuous flow technology will occupy more than 50% of the market share of the core process of new materials.
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